Qingdao Railway Passenger Car Sleeper Manufacturing Factory Co., Ltd.
Specializing in the manufacturing and supply of railway passenger car sleeping compartments, it is an important supplier in a specific segment of China's railway equipment industry chain. Its main business usually includes: railway passenger car sleeping compartments (beds), which is its core product. This includes:
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The bedding for hard berths and soft berths: Manufacturing bed frames, bed boards, support structures, etc. that meet strict standards.
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Sleeping berth equipment: Facilities such as ladders, guardrails, small table boards, reading lights, and luggage racks that are integrated into the sleeping berth unit.
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Bus interior components: It is likely to expand production of other bus interior products, such as seat covers, curtains, partitions, floor mats, wall panels, etc.
Maintenance and Replacement: Provide maintenance, replacement and upgrade services for the existing train sleeper systems for railway bureaus and vehicle depots.
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Production Management: With the Castor MES system, production orders are scheduled through the "Production Execution" module in about 2 minutes. Production data can be entered via mobile devices such as smartphones and tablets, or on the PC, within 1 minute. After entry, it is immediately synchronized to the management level, facilitating production management in the workshop and product traceability.
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Quality Management: The quality management module of the Castor MES system precisely issues quality inspection orders, standardizes the quality inspection plans, and replaces the filling of paper-based documents with the quality inspection execution module. The execution time is controlled within 10 minutes, and the data is stored in the cloud, effectively preventing data loss.
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Cost Control: Precise production planning enables the optimal utilization of production resources, reduces processing and energy consumption costs, and simultaneously cuts inventory costs by approximately 20%; the inspection and receiving processes are automated, saving one person each and reducing labor costs.
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Informationization level: Through the MES system, digital management of production and operation has been achieved, enhancing the level of informatization. Although it is still at the second-level stage, it has laid a solid foundation for future development.
Work efficiency and environmental benefits: The system achieves 90% paperless operation, reduces resource waste, significantly improves the efficiency of inspection, receiving, and other processes, shortens the time for filling in production data and issuing work orders, and overall work efficiency has been enhanced.