Basic materials

Advantages of the plan

Monthly plan management, generating production tasks on a daily basis, to achieve system production task scheduling.
Full-process quality control and traceability: Real-time collection of key process parameters, online detection data, and manual inspection results, establishing a complete lineage traceability based on batch/oven number, etc.
Monitoring of key equipment status to ensure continuous production.
Safety and environmental management, based on 8 major operations and the dual prevention mechanism, enables controllable production safety management.
Data-driven decision-making and continuous improvement, establishing a unified and real-time production data center. Provide rich visual dashboards and in-depth analysis reports.
Energy management and green manufacturing support involve real-time energy monitoring and measurement for key energy-consuming equipment/processes. Analyze the relationship between energy consumption and output, as well as the process, to reduce production costs.

Demand Insights

The complexity of the process and the need for precise process control, while traditional manual recording and loose control are unable to ensure process stability and product consistency.

The full-process traceability of raw materials, work-in-progress and finished products should be based on production batches, and it should cover the full-process traceability of equipment, personnel, processes, quality and raw materials.

The proportion of energy and material costs is high, and there is an urgent need for refined cost accounting. As a typical energy-intensive and resource-intensive industry, even a small improvement in efficiency or reduction in losses can bring significant economic benefits. Traditional cost accounting is extensive and difficult to be precise down to orders, batches, or even machines.

The critical requirements of equipment asset density and maintenance management, the industry relies on large, expensive, and continuously operating equipment. Unplanned equipment downtime incurs huge costs, and there are also safety risks such as high temperatures and high pressures. Preventive maintenance is of vital importance.

Scheme architecture

Typical cases

Changyu Glass

Renhe Cement