Fine chemicals

Advantages of the plan

The formula is kept confidential. It features a multi-level encrypted formula database along with operation traceability auditing, ensuring the security of the core process.
The entire data process is traceable, meeting the requirements for electronic evidence chains for FDA/REACH audits.
Production control optimization, material input prevention of errors and process parameter interlock shutdown, interception of human error accidents
Energy consumption and cost optimization, real-time monitoring of energy consumption, reduction of production costs
Automatically generate eBR records/GHS labels/emission reports, reducing paper documents and manual audits
Digital twin and 3D visualization enable real-time monitoring of production line status, thereby enhancing management efficiency.

Demand Insights

The formula is the core lifeline of the enterprise. If it is not integrated into the system, there is a risk of data leakage. If it is not uploaded to the system, it is impossible to fully achieve the upgrade of intelligent manufacturing. Therefore, effective measures are needed to ensure the security and reliability of the formula data.

It is difficult to conduct a full-process tracking of the batch. It is necessary to achieve forward and reverse traceability from raw materials to finished products.

The production scheduling is frequent, with small batch and multiple variety production. It is difficult to respond quickly to changes in orders.

Compliance-driven real-time data collection, including environmental protection (VOCs emission monitoring), safety (reactor temperature/pressure warning), etc., requires automatic collection and association with work orders to avoid compliance risks caused by human error in manual recording.

Cross-departmental collaboration and data sharing. The production process involves multiple departments such as procurement, production, quality inspection, warehousing, and sales. There is a serious phenomenon of information silos among these departments, and data transmission is not timely or accurate, which affects production efficiency and the accuracy of decision-making.

Scheme architecture

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