Home appliances

Advantages of the plan

Transparency in the manufacturing process: Through real-time data collection, timely understanding of the production situation and quality status in the workshop, and timely feedback of production execution to the ERP, opening up the black box of the production process.
Production traceability: Establish a complete production data archive, form a comprehensive forward and reverse production traceability system, define responsibility for product quality issues, reduce recall losses, and at the same time create a paperless production model.
Quality Control: Real-time collection of quality data during the production process, focusing on in-process control and post-event analysis, thereby continuously improving product quality.
Digitalized real-time early warning: Define various production indicators, conduct real-time monitoring, proactively notify abnormal situations in production through various forms such as emails, enterprise WeChat, and dashboards, detect problems early, handle them promptly, and minimize losses.
Plan Precision: By establishing a full lifecycle data link for work orders, we achieve seamless connection and dynamic collaboration between the planning layer and the execution layer data flows.
Intelligent Logistics: By establishing a dynamic inventory monitoring system, it enables real-time warning and intelligent analysis of the inventory levels of materials at the production line, thereby reducing the accumulation of ineffective inventory and the loss during circulation.

Demand Insights

Information transmission: Paper-based work orders are used for plan distribution, which leads to slow information transmission efficiency. Changes to the work orders require re-printing, which may result in inconsistent information. There is no connection with other systems such as SAP, WMS, and SRM, and each system operates independently.

Data collection: The production site is chaotic and unorganized, making it impossible to capture production information. The detection of small systems such as security scanners and performance tests cannot be uniformly collected and analyzed.

Product Traceability: After the product is manufactured, it is impossible to trace the product information, including production execution, quality, and key materials.

Production transparency: It is impossible to monitor the daily production status of the production line, the attendance of personnel, and the production quality in real time. All these have to be reported manually, resulting in slow information synchronization and the possibility of fraud.

Scheme architecture

Build an intelligent production center with MES as the hub, seamlessly connecting with ERP at the top, and obtaining real-time production plans and basic data; deeply integrate with SCADA at the bottom, dynamically collecting real-time production data such as equipment operation parameters and line downtime. At the same time, establish an information link between finished product data and WMS, and achieve data interconnection with quality inspection equipment, automatically transmitting inspection results back to the MES system. Through the data integration and collaboration throughout the entire business process, build a transparent production system, ensuring the traceability of the entire process from planning to delivery, and helping to enhance the intelligent control and quality traceability capabilities of the manufacturing process.

图片5.png

Typical cases

Typical cases

Hisense